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Foam Board Printing

Foam Board Printing is a practical choice for lightweight, rigid display graphics used across retail, exhibitions, offices, and events. Printed in full colour and cut to size, foam board panels are easy to handle while delivering a clean, professional finish. Suitable for short runs or large format display work, these boards are ideal for indoor signage, promotional displays, and point-of-sale use. UK production ensures consistent quality and reliable turnaround, with free delivery included.

Frequently Asked Questions

Foam board (Foamex) is the go-to substrate for lightweight rigid signage, exhibition panels and shell scheme graphics. This FAQ covers thicknesses, sizes, finishes, durability and installation.

Foam board printing produces rigid signs and display panels by printing directly onto Foamex (foam PVC) sheets. The result is a lightweight, sturdy signboard that's easy to handle, mount and transport, ideal for exhibitions, retail and short-term outdoor use.
Foamex is a brand name for foam-core PVC board, a lightweight, rigid plastic sheet made from expanded PVC. It's smooth on both sides for sharp printing and has excellent dimensional stability. 'Foamex' is often used generically to mean foam board.
Foam board is widely used for shop signs, exhibition graphics, shell scheme panels, point-of-sale displays, real estate boards, event signage, mounted photographs, classroom signage and DIY shop fittings.

Foam board is available in 3mm, 5mm and 10mm thicknesses. 3mm is best for lightweight indoor signs; 5mm is the most popular all-rounder; 10mm is used for larger panels needing extra rigidity, like shell scheme graphics.
5mm Foamex is the most popular general-purpose thickness — rigid enough to stand alone for medium-sized signs, light enough to mount with VHB tape and economical to produce. 10mm is recommended for any panel over 1m wide.
Foam board can be cut to any custom size up to standard sheet sizes (typically 3050×1530mm / approx 10×5ft). Standard cuts include A4, A3, A2, A1 and A0. Larger signs can be produced from multiple panels.

Foam board produces excellent print quality with sharp text, vivid colours and clean detail. UV-resistant inks bond directly to the surface for a smooth, scratch-resistant finish.
Yes, matt, gloss or anti-glare lamination can be applied to protect against scratching, fingerprints and UV. Lamination also extends outdoor life and improves the appearance under exhibition lighting.
Yes, most printers offer single or double-sided foam board printing. Double-sided panels are used for hanging signs, freestanding displays and any sign visible from both sides.

Yes, foam boards can be CNC routed into any custom shape, including logos, letters, arrows, brand outlines and bespoke profiles. This is widely used for retail signage and brand-specific displays.
Shell scheme foam boards are simply foam boards cut to fit standard exhibition shell scheme dimensions (typically around 990×2340mm). The substrate and printing process are identical.

Yes, Foamex is weather-resistant and can be used outdoors, but it's best suited to short-to-medium-term applications (under 12 months). For permanent outdoor signage, Dibond or aluminium-composite signs are recommended.
Indoors, foam board signs last 5+ years. Outdoors, expect 1–3 years depending on exposure and UV levels. Lamination significantly extends outdoor life.

Foam boards can be mounted using industrial-strength VHB double-sided tape, screws (with countersunk caps), Velcro pads, hanging hooks, or chains for ceiling-suspended signs. They're light enough that adhesive mounting suits most indoor uses.
Yes, foam board accepts screws well, with no special tools needed. Pre-drill pilot holes for cleaner results, especially in 10mm board, and use plastic washers if mounting heavy panels to walls.

Prices depend on size, thickness, lamination and quantity. Foam board is one of the most affordable rigid signage options. Multi-board orders attract significant per-unit discounts.

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